Intelligent coating equipment
Contact Info
- No.3099 Chang'an Road, East Taihu Lake Ecotourism Resort (Taihu New Town), 215200
- 何彦武
- 13157670256
- jiersrobot@163.com
Jerry's Intelligent Robot Painting System Equipment
JERRYS ROBOT
Pre-powder coating process parameters:
1. Customer's requirements for coating quality: Generally, we need to carefully analyze the overall quality of the samples or models provided by the customer.
2. Condition of the object to be coated: We need to conduct preliminary analysis on the green body that the customer will produce, such as the properties of the material and the condition of color absorption. The requirements and key points for surface treatment of the green body before coating.
3. Confirm the coating system: Analyze the surface effect of the coating based on the samples, including confirmation of the type of paint, color system, gloss, etc.
4. Must consider the customer's existing conditions: The process we design must be based on the customer's existing conditions to ensure smooth implementation in their factory (such as equipment, construction environment, personnel quality, etc.).
5. Planning of the coating process and preliminary evaluation of the coating time period.
6. Cost calculation and evaluation of the product.
Frame pre-treatment + electrophoresis process and parameters | |||||
Serial No. | Process | Time (sec) | Temperature ℃ | Treatment method | Remarks |
1 | Loading | - | RT | Manual | Loading station: 5 meters |
2 | Hot water washing | 60 | 55~65 | Spray | |
3 | Pre-degreasing | 90 | 55~65 | Spray | |
4 | Main degreasing | 180 | 55~65 | Immersion | Equipped with ultrasonic cleaning for 150 seconds |
5 | Water washing 1# | 60 | RT | Spray | |
6 | Water washing 2# | 60 | RT | Immersion | Immersion/Spray |
7 | Pure water washing 1# | 60 | RT | Spray | |
8 | Silane/Titanate treatment | 120 | RT | Immersion | Phosphating design/Silane/Titanate treatment |
9 | Water washing 3# | 40 | RT | Spray | |
10 | Water washing 4# | 40 | RT | Immersion | Immersion/Spray |
11 | Pure water washing 2# | 40 | RT | Spray | |
12 | Dripping | 120 | RT | - | Moisturizing treatment |
13 | Cathodic electrophoresis | 180 | 28±1 | Immersion + out-of-tank spray | |
14 | UF1 | 40 | RT | Spray | |
15 | UF2 | 40 | RT | Immersion | Cleaning station confirmation |
16 | UF3 | 40 | RT | Spray | Cleaning station confirmation |
17 | Fresh UF | PASS | RT | Spray | Cleaning station confirmation |
18 | Pure water washing 3# | 40 | RT | Spray | Cleaning station confirmation |
19 | Fresh pure water | PASS | RT | Spray | Cleaning station confirmation |
20 | Automatic water blowing | 0.2 | RT | Compressed air | |
21 | Manual water blowing | 120 | RT | ||
22 | Draining section | 900-1200 | RT | Isolation room | |
23 | Pre-baking | 20min | 120~140 | Hot air circulation | Heat radiation |
24 | Touch-up painting | - | RT | Robot/Manual | Touch-up paint |
25 | Electrophoresis baking | 40min (20min insulation) | 160~180 | Hot air circulation | Heat radiation |
26 | Forced cooling | 8min | RT | ||
27 | Unloading/Transferring | - | RT | Manual | |
38 | Repair | - | RT | Manual | Offline grinding and repair |
| Others | |
